SS Engineers & Consultants HTST pasteurizers deliver precise time–temperature control for dairy, beverages, and liquid foods. Hygienic design with food-grade elastomers, fully drainable circuits, and automated diversion ensures consistent lethality while protecting product sensory attributes. Integrated data logging supports audit-ready traceability and HACCP compliance.

Systems are engineered for rapid start-up, tight regeneration efficiency, and minimal product loss during changeovers. Modular skids accommodate homogenizers, deaerators, inline standardization, and downstream fillers. Control strategies include PID temperature loops, flow-paced holding, automated VFD product pumps, and validated flow diversion valves for export-ready operations.

Our indirect and direct-steam injection UHT systems produce commercially sterile products with extended ambient shelf life. Precision steam balance, condensate recovery, and high-shear mixing options protect proteins and flavors for milk, plant-based beverages, creamers, and culinary bases. Aseptic surge tanks and sterilizable valves maintain sterile boundaries through filler docking.

Automation includes recipe management, heat-up/hold/cool profiles, sterile water loops, and automatic integrity tests. Materials meet FDA/EC requirements; surface finishes and gaskets are selected for UHT duty cycles. Configurations: plate, tubular, or hybrid—with deaeration, homogenization, and inline dosing for vitamins, minerals, and flavors.

Batch retort/sterilizer solutions support cans, glass, pouches, and specialty containers with temperature uniformity and overpressure control. Our systems incorporate accurate F₀/P₀ computation, redundancy on critical sensors, and recipe-driven cycles for low-acid and acidified foods. Gentle circulation preserves texture while meeting target lethality.

Chamber construction uses sanitary finishes and robust safety interlocks. Human-machine interface provides batch tracking, electronic signatures, and report exports to your MES/ERP. Options include water-spray, steam/air, and rotary agitation; basket handling and loading automation integrate seamlessly with upstream packers.

Our aseptic sterilization units establish and maintain sterile boundaries from processing to filling. Systems include sterile water generation, steam-barrier valves, positive-pressure enclosures, and bio-barrier designs for safe docking to aseptic fillers and bag-in-drum lines. Validated SIP sequences cover exchangers, surge tanks, valves, and lines.

To support international certifications, we design around hygienic standards (e.g., EHEDG-style, 3-A-style practices) and document IQ/OQ with comprehensive test records. Integrated environmental monitoring, pressure differentials, and automated integrity checks reduce risk and simplify revalidation between campaigns.

Tube-in-tube (TIT) exchangers handle viscous, particulate, and fiber-laden foods with low shear and high cleanliness, while plate heat exchangers (PHE) deliver top regeneration efficiency for clean fluids. We size exchangers for velocity, pressure drop, and fouling limits, optimizing for energy, texture protection, and CIP efficacy.

Materials include SS304/SS316L with food-grade gaskets; double-wall options provide leak detection for allergen and cross-contamination risk management. Hygienic connections, drainability, and correct slope assure complete cleanability. Available as stand-alone modules or integrated into HTST/UHT trains with validated thermal profiles.

CIP/SIP skids from SS Engineers & Consultants automate cleaning and sterilization across lines, valves, tanks, and fillers. Multi-tank or single-use configurations with conductivity-based dosing achieve repeatable results while reducing chemical and water use. Fully drainable piping, spray device coverage, and validated sequences shorten turnaround time.

Automation supports recipe management, detergent verification, temperature/flow interlocks, and electronic batch records. SIP sequences for aseptic units use saturated steam with pressure control and hold verification. Hygienic documentation (material certs, weld maps, passivation records) and IQ/OQ packs streamline regulatory acceptance across global markets.