Water Treatment & Syrup Preparation
SS Engineers & Consultants delivers integrated water treatment and syrup rooms engineered for consistency, hygiene, and export readiness. Multistage pretreatment (sand, carbon, micron), RO, UV and ozonation create a microbiologically stable base water for both carbonated and non-carbonated beverages. Purpose-built syrup stations feature jacketed mixing tanks, inline high-shear mixers and automated ingredient dosing for sugar, HFCS, flavors, acids and stabilizers.
Every contact surface uses SS304/316L with crevice-free fabrication for fast washdowns and allergen changeovers. Digital load-cells, recipe management, and batch reporting ensure repeatability and audit trails. CIP/SIP-ready piping, insulated lines and hygienic pumps reduce losses and keep solids in proper solution, supporting FDA/EU/GCC compliance and private-label standards worldwide.
Carbonation Units
Our skid-mounted carbonation units deliver precise CO₂ dissolution for sparkling water and soft drinks. Integrated deaeration removes oxygen for improved shelf stability; static mixing and chilled product loops maximize absorption at lower pressures, giving a clean bubble profile and consistent mouthfeel across SKUs.
PLC/SCADA controls track pressure, temperature and dissolved CO₂ in real time, with alarms and recipe-based setpoints for different beverages. Hygienic heat-exchangers, sanitary valves and CIP cycles ensure rapid changeovers between flavors. The compact footprint interfaces seamlessly with PET, glass and canning lines for both high-volume and craft-scale operations.
Juice Blending Systems
SS Engineers & Consultants supplies modular blending lines for juices and nectars using concentrates, purees, pulp and flavor systems. Vacuum deaeration and high-shear mixing protect delicate notes, while homogenization delivers stable mouthfeel and phase uniformity.
Recipe automation with mass-flow and load-cell feedback ensures tight tolerances across batches. Inline pasteurization and aseptic transfer safeguard microbiological safety ahead of filling. Flexible tank farms, allergen-aware piping and data logging support co-packing, private label and multinational compliance (HACCP, FSSC 22000, FDA).
Bottling & Canning Lines
From rinsing to final inspection, our bottling and canning solutions are engineered for uptime and hygiene. We integrate gravity/isobaric/volumetric fillers, servo cappers and can seamers, with synchronized conveyors and neck-handling to reduce scuffing. Vision systems verify caps, fill levels and labels, while printers/coders apply retailer-ready batch data.
Lines scale from craft to high-speed, handling still juices, carbonates and functional drinks across a wide format range. Hygienic design, tool-less change parts and CIP-capable manifolds minimize downtime. Full PLC/SCADA with OEE dashboards supports continuous improvement and export-market audits.
PET/Glass Bottle Packaging
We offer end-to-end PET and glass bottle packaging: energy-efficient stretch-blow molding for preforms, returnable-glass washers, labelers (shrink-sleeve, wraparound, self-adhesive) and secondary packaging (shrink bundlers, case packers, cartoners). Palletizing and stretch-wrapping complete export-ready loads.
Quick-change molds and neck finishes support SKUs from 200 ml to 2 L. Traceability via GS1/QR codes and serialization simplifies retailer compliance across the USA, EU and GCC. Low-TCO heating tunnels, servo drives and heat-recovery options reduce energy consumption without compromising presentation quality.
Shelf-Life Extension Technologies
Extend distribution windows with UHT/ESL processing, hot-fill lines, aseptic PET/glass filling and tunnel pasteurizers for juices and RTD beverages. For cold-chain premium SKUs, high-pressure processing (HPP) preserves freshness and nutrition with minimal additives.
Energy-recovery loops, heat-integration and smart utilities lower OPEX while maintaining process lethality and sensory quality. ERP/SCADA data capture supports batch genealogy, real-time CCP monitoring and international certification (ISO 22000, FDA, halal/kosher), enabling confident entry into new export markets.