SS Engineers & Consultants designs reception bays for hygienic unloading, sorting and pre-processing of fresh produce, seafood and snacks inputs. Our lines integrate SS304/SS316 contact parts, sanitary conveyors, de-watering, metal detection, and vision-based grading to protect downstream IQF performance. Drainage, allergen zoning, and traffic flow are engineered for global food safety standards.

We pair the reception zone with high-efficiency IQF (Individual Quick Freezing) systems that preserve texture, color and nutrition. Line balancing, dynamic accumulation, and CIP/foam-in-place options reduce changeover time and labor while ensuring consistent thermal profiles and minimal dehydration loss across SKUs.

Our thermal section includes water and steam blanchers with precise time–temperature control, de-watering and air-knife systems to stabilize product before freezing. We engineer heat-recovery, low-water designs and hygienic access for faster sanitation and lower OPEX.

Freezing options include fluidized IQF tunnel freezers for particulates, spiral freezers for high throughput in compact footprints, and plate freezers for blocks/fillets. Fans, evaporators and belt speeds are tuned to product load and moisture, delivering tight core temperature control and low frost carryover.

Complete lines for peas, corn, mixed vegetables, berries, mango, avocado and more—covering washing, destoning, trimming, cutting/dicing, blanching, IQF, glazing and packing. Hygienic design, gentle handling and configurable recipes safeguard texture and color across products and seasons.

Inline QA with metal detection, X-ray (partnered) and vision sorting reduces foreign matter and defects. Our data layer captures yields, downtime and giveaway to drive continuous improvement and meet global retailer specifications.

Modular kitchens and processing cells for fries, coated snacks, patties, nuggets, par-baked items and RTE meals. We integrate mixers, formers, coaters/batter-breading, fryers/ovens, spiral chill/freeze and hygienic conveyors to deliver consistent bite, coating pickup and internal temperature.

Recipe-driven changeovers, allergen management and validated kill-steps support global compliance. Inline checkweighing, labeling and end-of-line automation reduce giveaway and labor while improving throughput and audit readiness.

We engineer blast chill/freeze rooms, holding freezers, and distribution cold stores with racking, MHE flows and dock design for efficient throughput. Refrigeration selections (ammonia/CO₂/HFC), defrost strategies and controls are tailored to climate, energy targets and product rotation.

WMS and barcode/QR integration ensures traceability, FEFO compliance and inventory accuracy. We plan dock-to-truck cold chains with temperature logging, data visibility and route-ready pallet standards for export markets.

Primary options include VFFS/HFFS, thermoformers and tray sealers with MAP/vacuum for IQF packs and RTE trays. We integrate print-and-apply, metal detection/X-ray (partnered), checkweighers and vision for label/print verification, ensuring retailer and export compliance.

Secondary/tertiary automation covers case erecting, case packing, sealing, palletizing and wrapping. ERP/MES connectivity provides electronic batch records, OEE and genealogy to reduce claims and speed audits across international markets.